High-Current Flexible Laminated Copper Shunt for Resistance Spot Welding Machines

Maintain a dependable current path between the transformer and welding arm with this flexible laminated copper shunt

Description

Introduction

Maintain a dependable current path between the transformer and welding arm with this flexible laminated copper shunt. Built from multiple copper foils, it combines strong electrical transmission with the movement tolerance required in repetitive resistance-welding operations.

The flexible center section helps accommodate machine vibration and alignment variation, while the hot-pressure-welded end terminals create a secure connection for demanding production cycles. It is suitable for replacement parts, equipment upgrades, and newly designed spot-welding systems.

Technical Specifications

Item Specification
Product Name Flexible laminated copper shunt
Main Material High-conductivity T2 copper, copper content above 99%
Construction Multi-layer laminated copper foil structure
Terminal Process Hot-pressure welding
Surface Options Bare copper or tin plating
Electrical Conductivity More than 98%
Key Characteristics High current capacity and high fatigue strength
Working Environment Continuous high-current resistance spot welding
Dimensions Standard sizes or customized to drawing
Custom Options Length, width, foil layers, terminal and mounting-hole details

Detailed photos

Production process

Applications

Transformer-to-welding-arm current connections
Automotive body and component welding lines
Resistance spot welders used for sheet-metal assembly
Machinery fabrication and metalworking equipment
Replacement flexible connectors for welding fixtures

Company Introduction

Bloom (Suzhou) Materials Co., Ltd. supplies industrial materials, resistance-welding accessories, welding tools, and customized components for automotive, machinery, and industrial manufacturing applications. Our product range includes electrode caps, KCF guide pins, ceramic welding pins, welding wheels, nut feeders, spot-welding parts, and flexible copper shunts.

Supported by ISO9001 quality management, over 30 processing and inspection machines, and capabilities in precision machining, heat treatment, sintering, and surface-related processes, we provide solutions based on customer drawings, samples, working conditions, and equipment requirements. We also support engineering guidance, three-dimensional design, non-standard customization, and after-sales service.