High-Hardness KCF Rods for Resistance Welding Electrodes

KCF Alloy is a special heat-treated metal material with a high-quality insulating skin generated on its surface. As a direct manufacturer, Bloom provides KCF rods that serve as the ideal raw material for making welding guide pins, locating pins, and insulating sleeves.

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Description

Product Overview
Unlike ceramic pins, KCF material offers superior toughness and resistance to thermal shock, ensuring it won’t crack under the high-pressure and high-temperature environments of projection nut welding.

Property Specification
Material Code KCF Alloy (Cr20, Al3, Fe Bal)
Insulation Layer 8μm to 30μm (Stable Surface Layer)
Hardness ≥ 200 HV (After special heat treatment)
Tensile Strength ≥ 539 N/mm²
Yield Strength ≥ 392 N/mm²
Elongation ≥ 15%
Diameter Range Φ10mm to Φ45mm (Standard & Custom)
Standard Length 1000mm (or customized sizes)

Core Advantages
Stable Insulation Skin: Bloom’s unique heat treatment process creates a deep, black insulating layer that won’t peel or flake off during heavy-duty welding.
Superior Toughness: Compared to brittle ceramics, KCF material has the mechanical strength of an alloy, making it resistant to impact and cracking.
High Wear Resistance: Designed for high-volume production lines, our KCF rods offer a long service life, reducing downtime and replacement costs.
Excellent Machinability: Our KCF rods can be easily machined into various shapes (M4, M5, M6, M8, M10, M12 pins) according to your specific blueprints.

Application Scope
Automotive Manufacturing: Widely used in Body-in-White (BIW) lines for projection nut and stud welding.
Resistance Welding: Perfect for making guide pins, bushings, and sleeves that require electrical insulation.
Brazing Jigs: High-temperature resistant components for specialized jig systems.

Customization & Service
At Bloom, we don’t just sell rods. We understand the precision required in the automotive industry:
1. Custom Shapes: We can provide both raw rods and finished KCF pins based on your drawings.
2. Strict Quality Control: Every batch is tested for insulation resistance and surface hardness.
3. Direct Factory Price: Save costs by sourcing directly from the production line.